Brunimind XB5200 Stacked Battery X-Ray Offline Inspection Machine | Lithium Battery Quality Control
Professional X-Ray Inspection Solution for Lithium Battery Stacking Process | High-Definition Imaging · Precision Identification · Stable Reliability
Core Product Positioning
Brunimind XB5200 is a professional offline semi-automatic X-Ray inspection machine specially designed for stacked batteries in the lithium battery industry. Leveraging high-precision microfocus X-ray technology and a high-definition flat panel detector, it enables visual inspection and precise defect analysis of the internal structure of stacked batteries. It is compatible with all types of stacked batteries, including digital soft-pack, power/energy storage stacked, and aluminum shell batteries, providing core technical support for quality control throughout the entire lithium battery production process.
Core Advantages
🔍 High-Definition Imaging, Micron-Level Precision
- Equipped with a reflection sealed microfocus X-ray source with a focal spot size of 5~15μm and an adjustable magnification of up to 200x, it can clearly capture subtle internal structures such as electrode sheets and tabs of stacked batteries.
- Adopts an amorphous silicon flat panel detector (1536×1536 pixel matrix) with a detection accuracy of 5-15μm, accurately identifying defects like electrode sheet misalignment, wrinkling, and tab folding.
⚙️ Multifunctional Measurement, Efficient Inspection
- Supports multi-dimensional measurements including linear distance, circle diameter, concentric circles, and distance from point to center, realizing 2.5D inspection function and quantitative analysis of internal defects in stacked batteries.
- Equipped with CNC automatic control, it offers convenient operation and efficient inspection processes, significantly reducing manual errors and improving production efficiency.
🧩 Flexible Compatibility, Customizable Expansion
- Compatible with 2/4-angle inspection modes to adapt to the inspection scenarios of stacked batteries of different specifications.
- Can expand customized functions such as electrode sheet alignment detection and diaphragm integrity analysis according to customer needs, meeting different production processes and quality standards.
🛡️ Safety Compliance, Stable Operation
- Complies with international radiation safety standards (≤1μSV/hr), with extremely low radiation during operation to ensure the safety of operators.
- Adopts an industrial computer with WIN10 (64-bit) control system for stable and reliable operation; with a net weight of approximately 1000KG, the machine has a sturdy structure suitable for long-term continuous operation in industrial workshops.
Technical Parameters
Basic Specifications
| Item | Parameter |
|---|---|
| Product Model | XB5200 |
| Input Power | 220V 10A 50-60Hz |
| Overall Dimensions | 1220×1260×1900mm |
| Control System | Industrial Computer with WIN10 (64-bit) |
| Net Weight | Approx. 1000KG |
| Radiation Safety Standard | ≤1μSV/hr |
Core X-Ray Configuration
| Component | Parameter |
|---|---|
| X-Ray Tube Type | Reflection Sealed Microfocus X-Ray Source |
| Tube Voltage Range | 40-90KV/40-130KV |
| Tube Current Range | 10-200μA/10-300μA |
| Maximum Output Power | 39W |
| Microfocus Size | 5~15μm |
| Flat Panel Detector | Amorphous Silicon Flat Panel Detector (optional), 1536×1536 Pixel Matrix |
Inspection Performance
| Index | Parameter |
|---|---|
| Magnification | 200x (Adjustable) |
| Detection Accuracy | 5-15μm |
| Inspection Functions | 2.5D inspection, multi-dimensional dimension measurement; expandable for electrode sheet misalignment, wrinkling, and tab folding detection |
Application Scenarios
Brunimind XB5200 focuses on full-category inspection of stacked lithium batteries, enabling visualization of internal battery structures and precise identification of defects. Core applications include:
- Inspection of electrode sheet alignment and layer spacing for digital soft-pack and power/energy storage stacked batteries;
- Analysis of internal defects in stacked batteries, such as electrode sheet misalignment, wrinkling, tab folding, and diaphragm damage;
- Inspection of sealing structure and internal component integrity for aluminum shell stacked batteries;
- Quality control in all links of lithium battery production, including incoming material inspection, in-process quality control, and finished product factory inspection.
The machine can record and analyze inspection data in real time, providing data support for production process optimization, effectively reducing battery defect rates and improving the overall quality of lithium battery products.
Measured cases
Customized Services
Brunimind fully understands the differentiated needs of customers in the lithium battery industry and provides exclusive customized solutions:
- Customize inspection stations and measurement parameters according to battery categories and specifications;
- Expand inspection functions on demand, such as electrode sheet thickness detection and core pack flatness detection;
- Provide full-process services including equipment operation training, post-maintenance, and technical upgrades to ensure efficient and stable operation of the equipment.
About Brunimind
Brunimind is deeply engaged in the field of industrial intelligent detection, focusing on providing high-precision X-Ray inspection equipment and overall solutions for industries such as lithium batteries, 3C, and precision manufacturing. Relying on core technology R&D capabilities and rich industry application experience, Brunimind adheres to the philosophy of Precision Detection, Technological Innovation, and Customer First, creating inspection equipment that meets the actual needs of industrial production, helping enterprises improve production efficiency and product quality, and becoming a reliable partner in the field of industrial intelligent detection.
Service & Consulting
Service Commitment: 24/7 technical consultation, fast on-site installation, commissioning and maintenance, providing customers with full life cycle technical support.
Brunimind — Guarding Quality with Technology, Empowering the High-Quality Development of the Lithium Battery Industry!
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