Brunimind XB5100 Wound Battery X-Ray Offline Inspection Machine | Lithium Battery Quality Control
Professional X-Ray Inspection Solution for Lithium Battery Industry | Precision Detection · Flexible Adaptation · Customized Services
Core Product Positioning
Brunimind XB5100 is a professional offline semi-automatic X-Ray tester specially developed for wound batteries in the lithium battery industry. Relying on high-precision microfocus X-ray technology and flat panel detector imaging solutions, it achieves accurate detection and defect analysis of the internal structure of batteries. It is compatible with the testing needs of all types of wound batteries including digital soft-pack, cylindrical, button, energy storage/power wound, and aluminum shell batteries, providing core technical support for quality control in lithium battery production.
Core Product Advantages
High-Definition Imaging & Precision Detection
Equipped with a reflection sealed microfocus X-ray source with a microfocus size of 5~15μm and an adjustable magnification of up to 200x, it greatly improves imaging clarity and can capture the subtle internal structure of batteries with high precision. Adopting an amorphous silicon flat panel detector (optional) with a 1536×1536 high-pixel matrix for imaging, the detection accuracy reaches 5-15μm, enabling easy identification of potential defects in core components such as pole pieces and tabs.
Multifunctional Measurement & Efficient Inspection
Supports multi-dimensional measurements such as linear distance, circle diameter, concentric circle, and distance from point to center of circle, realizing 2.5D detection function and effective analysis of internal defects of wound batteries. Equipped with CNC function, it features convenient and efficient operation and a high degree of automation in the detection process, effectively improving detection efficiency and reducing manual operation errors.
Flexible Compatibility & Strong Expandability
Compatible with 2/4-angle detection modes to adapt to the testing needs of wound batteries of different specifications. It can be expanded with customized detection functions such as pole piece wrinkling and tab folding, and can be upgraded individually according to customers' production processes and testing standards, meeting the diversified and refined testing requirements of the lithium battery industry.
Safety Compliance & Stable Operation
Complies with international radiation safety standards (≤1μSV/hr), the equipment has extremely low radiation during operation, ensuring the personal safety of operators. Adopting an industrial computer with WIN10 (64-bit) control system, it features stable operation and user-friendly operation. With a net weight of about 1000KG, the equipment has a sturdy structure and is suitable for long-term continuous operation in industrial production workshops.
Product Technical Parameters
Basic Specifications
| Item | Parameter |
|---|---|
| Product Model | XB5100 |
| Input Power | 220V 10A 50-60Hz |
| Overall Dimensions | 1220×1260×1900mm |
| Control System | Industrial Computer with WIN10 (64-bit) |
| Net Weight | About 1000KG |
| International Radiation Safety Standard | ≤1μSV/hr |
Core X-Ray Configuration
| Component | Parameter |
|---|---|
| X-Ray Tube Type | Reflection Sealed Microfocus X-Ray Source |
| Tube Voltage Range | 40-90KV/40-130KV |
| Tube Current Range | 10-200μA/10-300μA |
| Maximum Output Power | 39W |
| Microfocus Size | 5~15μm |
| Flat Panel Detector | Amorphous Silicon Flat Panel Detector (optional), 1536×1536 Pixel Matrix |
Detection Performance
| Index | Parameter |
|---|---|
| Magnification | 200x (Adjustable) |
| Detection Accuracy | 5-15μm |
| Detection Functions | 2.5D detection, multi-dimensional dimension measurement; expandable for pole piece wrinkling and tab folding detection |
Equipment Application Scenarios
Brunimind XB5100 focuses on the full-category testing of wound batteries in the lithium battery industry, enabling visual detection of battery internal structure and accurate identification of defects. Its core applications include:
- Detection of winding layer spacing and pole piece alignment for digital soft-pack, cylindrical and button batteries;
- Analysis of internal defects of energy storage/power wound batteries, such as pole piece wrinkling, tab folding, and core pack offset;
- Detection of the sealing structure and internal component integrity of aluminum shell wound batteries;
- Quality control in all links of lithium battery production such as incoming material inspection, process quality control, and finished product factory inspection.
The equipment can record and analyze detection data in real time, provide data support for the optimization of production processes, effectively reduce the defective rate of batteries, and improve the overall quality of lithium battery products.
Measured cases
Customized Services
Brunimind fully understands the differences in production processes, product specifications and testing standards of different customers in the lithium battery industry, and thus provides exclusive customized solutions:
- Customize detection stations and measurement parameters according to customers' battery categories and specifications;
- Expand detection functions on demand, such as pole piece thickness detection, core pack flatness detection, etc.;
- Provide full-process supporting services such as equipment operation training, post-maintenance and technical upgrading to ensure the efficient and stable operation of the equipment.
About Brunimind
Brunimind is deeply engaged in the field of industrial intelligent detection, focusing on providing high-precision X-Ray detection equipment and overall solutions for lithium battery, 3C, precision manufacturing and other industries. Relying on core technology R&D capabilities and rich industry application experience, Brunimind always adheres to the philosophy of Precision Detection, Technological Innovation and Customer First, building detection equipment that meets the actual needs of industrial production, helping enterprises improve production efficiency and product quality, and becoming a reliable partner in the field of industrial intelligent detection.
National Consulting & Services
Service Commitment: 24/7 technical consultation, fast on-site installation, commissioning and maintenance nationwide, providing customers with full life cycle technical support.
Brunimind — Guarding Quality with Technology, Empowering the High-Quality Development of the Lithium Battery Industry!
