Brand: BRUNIMINDModel: X6600BMagnification: 200XInspection Precision: 5-15μm

As a high-end precision microfocus X-ray inspection device, the BRUNIMIND X6600B leverages the brand's core R&D and manufacturing capabilities to create a professional inspection solution with high magnification, multi-angle viewing, and a large operating platform. With accurate inspection performance, user-friendly operation, and comprehensive safety protection, it has become a core tool for product quality testing across electronics, automotive, photovoltaic and other industries. It meets the non-destructive testing needs of semiconductors, electronic components, precision parts and various other categories, and supports personalized customization to adapt to the inspection scenarios of different enterprises.

Product Overview

The BRUNIMIND X6600B is a precision microfocus X-ray inspection system equipped with a 360° rotatable stage, boasting core advantages such as 200X high magnification, 0-60° tilt multi-angle inspection, and a large detection range of 560mm*560mm. It enables all-round, dead-angle-free inspection of various precision products.

The system is mainly applicable to the semiconductor, SMT, DIP, and electronic component fields, covering the inspection of various package types including PCBA, IC, BGA, CSP, IGBT, sensors, fuses, and flip chips. It can also be extended for non-destructive testing in the automotive parts, aluminum die-casting, LED, battery, and photovoltaic industries, as well as special industries such as molded plastics and ceramic products. It supports equipment customization according to customers' personalized inspection requirements, adapting to the inspection standards and scenarios of different industries.

Core Advantages

The BRUNIMIND X6600B builds core competitiveness from hardware configuration, operational experience, inspection efficiency and other dimensions, balancing professionalism and practicality to make precision inspection more efficient and convenient:

1. Omnidirectional Rotating Inspection: The stage can rotate freely at 360°, and the X-ray tube and flat panel can rotate synchronously at 0-60°, covering the inspection surface without dead angles. The inspection images are clearer and more intuitive, making it easy to find hidden defects.
2. Top-tier X-ray Source Configuration: Adopting Japan Hamamatsu enclosed X-ray tube with a reflective sealed microfocus design, it features a long service life and maintenance-free operation, reducing the later operating costs of the equipment.
3. High-resolution Rapid Imaging: High-resolution hardware design enables the acquisition of optimal inspection images in an extremely short time, balancing imaging speed and image precision.
4. Intelligent Positioning and Navigation: Dual assistance from laser automatic navigation positioning and red dot laser positioning device, quickly selecting the shooting position and greatly improving the efficiency of inspection positioning.
5. Multi-dimensional Motion Control: Precise X/Y/Z three-axis motion control with easy operation, flexible adjustment of inspection positions, and adaptation to the inspection of samples of different sizes.
6. Automated Batch Inspection: Equipped with CNC inspection mode, it can realize rapid automatic inspection for multi-point array samples without manual repeated operation, improving the efficiency of batch inspection.
7. Easy Operation and Quick Start: Humanized operation interface design, professional training for only two hours to get started, quickly finding target defects and reducing the threshold of manual operation.
8. Multi-angle Tilt Inspection: The equipment can achieve 0-60° tilt inspection, making it easier to observe the internal structure of samples and accurately identify various hidden defects.

Key Hardware Specifications

The BRUNIMIND X6600B is built to stringent hardware standards, with every component from the X-ray source and detector to the stage and safety protection balancing performance and stability. The key hardware specifications are as follows:

Comprehensive Safety Protection

BRUNIMIND always puts equipment safety first. The X6600B is equipped with a variety of safety protection designs, complying with international radiation protection standards to ensure the safety of operators and equipment operation:

1. Low Radiation Leakage: Adopting a steel-lead-steel three-layer protection structure, the front door window is equipped with professional radiation-proof leaded glass. At any position 20mm from the cabinet, the radiation dose equivalent rate is ≤1μSV/H.
2. Transparent Observation Window: Leaded glass visual window, which can directly observe the sample inspection status while isolating radiation, balancing safety and operational convenience.
3. Dual Safety Interlock: Two high-sensitivity limit switches are set at the door position for equipment maintenance. The X-ray tube will automatically power off when the door is opened to eliminate radiation risks.
4. Electromagnetic Door Control Protection: The observation window is equipped with an electromagnetic safety switch, which cannot be opened when the X-ray tube is working, avoiding operational risks from the source.
5. Emergency Power Off Button: An emergency stop button is set next to the operation position, which can be pressed to cut off the power immediately in case of an emergency and quickly stop the equipment operation.
6. Exclusive X-ray Tube Protection: The software is equipped with an exclusive protection mechanism, and other operations can only be performed after closing the X-ray to avoid equipment damage caused by misoperation.

Core Software Functions

The BRUNIMIND X6600B is equipped with independently developed professional inspection software, integrating equipment control, image adjustment, precise measurement, and automatic inspection in one. All functions are operated via keyboard and mouse with a humanized interface and full functional coverage to meet various inspection needs. The core software functions are as follows:

Basic Operation and Control

1. Intelligent X-ray Tube Control: The X-ray can be turned on/off with a mouse click, and the real-time tube voltage and current values are displayed. It supports three adjustment methods: button adjustment, slider adjustment and manual input adjustment to precisely control the ray parameters.
2. Real-time Status Prompt: The status bar intuitively prompts the equipment interlock status, preheating status and X-ray switch status through alternating red and green flashes, making the equipment operation status clear at a glance.
3. Customizable Image Effects: The image brightness, contrast and gain can be freely adjusted to the best imaging effect according to the sample inspection requirements.
4. One-click Parameter Save/Call: The product list function supports saving inspection parameters such as Z-axis position, brightness and contrast, which can be directly called for inspecting the same product next time, greatly improving inspection efficiency.
5. Intelligent Navigation and Positioning: After the camera takes a photo of the platform, click any position on the photo, and the stage will automatically move to the corresponding position to quickly locate the inspection point.
6. Real-time Motion Axis Display: Precisely display the real-time coordinates of the X/Y/Z three axes for easy and accurate adjustment of the inspection position.
7. Multi-gear Speed Control: The moving speed of each axis supports three-speed adjustment of slow, normal and fast, adapting to the position adjustment needs of different inspection scenarios.
8. Ordered Inspection Result Recording: Automatically display the results of all measurement items such as bubble ratio, distance and area in the inspection order, facilitating data viewing and retention.

Precision Measurement Functions

The software is equipped with a multi-dimensional precision measurement module, covering a variety of measurement needs such as bubble ratio, size, radian and angle, suitable for the inspection and analysis of different types of samples:

1. Intelligent Bubble Ratio Measurement
   • Supports manual/auto measurement and single-ball/multi-ball measurement modes, automatically calculating the BGA bubble ratio in the selected area.
   • Custom threshold values can be set to automatically judge the void ratio and maximum void ratio, accurately identifying unqualified products.
   • Supports adjusting parameters such as grayscale threshold, pixel and contrast to improve the accuracy of automatic calculation.
   • Allows manual drawing of polygons/free graphics to add bubbles, and right-click to cancel misjudged bubbles, balancing automation and manual correction.
   • Bubble measurement parameters can be saved with one click and directly called for the inspection of the same product.
2. Multi-dimensional Dimension Measurement
   • Plated Through-hole Ratio Measurement: Suitable for measuring the solder filling rate of circuit board through-holes, accurately calculating the solder filling ratio.
   • Distance Measurement: Set a reference line with two points, and accurately measure the vertical distance from the third point to the reference line.
   • Radian Measurement: Specially designed for the radian/bending degree measurement of LED bonding wires, adapting to the fine inspection of electronic components.
   • Angle Measurement: Set a reference line with two points, and accurately measure the included angle between the third point and the reference line.
   • Circle Measurement: Determine a circle with three points, automatically calculate the circumference, area and radius, suitable for the inspection of circular components such as solder balls.
   • Square Measurement: Determine a square with two points, automatically calculate the length, width and area, suitable for the inspection of square components.

Automated Inspection Functions

1. CNC Batch Inspection: For inspection points with regular arrangement, only need to set two inspection points and the number of rows and columns, the software automatically shoots all inspection points and saves the images to realize automated inspection of batch samples.
2. Feature Automatic Recognition: For inspection points with obvious features, the software can automatically identify the specific position, complete precise measurement and save the inspection images, reducing manual intervention.
3. Dual Laser Assistance: Dual assistance from red dot laser positioning device and software navigation, making inspection positioning more accurate and efficient.                                  

   应用举例

   IGBT Semiconductor Module Inspection	IGBT Semiconductor Module Inspection	IGBT Semiconductor Module Inspection
   IGBT Semiconductor Module Inspection	IGBT Semiconductor Module Inspection	IGBT Semiconductor Module Inspection
   High-Power Semiconductor IGBT Module (Void Ratio Measurement)	High-Power Semiconductor IGBT Module	High-Power Semiconductor IGBT Module
   High-Power Semiconductor IGBT Module	High-Power Semiconductor IGBT Module	High-Power Semiconductor IGBT Module
   Solder Chip Void Testing on Iron Plate	Solder Chip Void Testing on Iron Plate	Solder Chip Void Testing on Iron Plate
   Solder Chip Void Testing on Iron Plate	Solder Chip Void Testing on Iron Plate	Solder Chip Void Testing on Iron Plate
   Solder Chip Void Testing on Iron Plate	Solder Chip Void Testing on Iron Plate	Solder Chip Void Testing on Iron Plate
   High-Power Semiconductor IGBT Module (Void Ratio Measurement)	High-Power Semiconductor IGBT Module (Void Ratio Measurement)	High-Power Semiconductor IGBT Module (Void Ratio Measurement)
   IGBT Semiconductor Module Inspection	High-Power Semiconductor IGBT Module	High-Power Semiconductor IGBT Module

Typical Application Scenarios

With accurate inspection capabilities and wide adaptability, the BRUNIMIND X6600B has become a core equipment for precision inspection in various industries. Typical application scenarios include:

1. Semiconductor Industry: IGBT semiconductor module inspection, bubble ratio measurement of high-power semiconductor modules, internal structure inspection of flip chips, etc.
2. Electronic Component Industry: BGA/CSP package inspection, solder ball bubble ratio measurement, LED bonding wire radian inspection, fuse internal structure inspection, sensor precision inspection, etc.
3. Circuit Board Industry: PCBA board inspection, through-hole solder filling rate measurement, IC chip welding defect inspection, etc.
4. Automotive Industry: Inspection of automotive precision parts, internal defect inspection of aluminum die-casting parts, etc.
5. New Energy Industry: Battery internal structure inspection, photovoltaic module precision inspection, etc.
6. Other Industries: Internal defect inspection of special materials such as molded plastics and ceramic products, bubble testing of chips welded on iron plates, etc.

Brand Service Commitment

Adhering to the philosophy of technology as the core and service as the foundation, BRUNIMIND provides all-round pre-sales, in-sales and after-sales services for every customer:

1. Pre-sales Customization: Provide personalized equipment customization solutions according to the customer's industry attributes and inspection needs, adapting to different inspection scenarios.
2. In-sales Training: Professional technical team provides on-site installation and commissioning, as well as one-on-one operation training to ensure that operators master the equipment usage methods quickly.
3. After-sales Support: Establish a 7*24-hour after-sales service system with fast national response and timely on-site maintenance for equipment failures.
4. Lifetime Maintenance: The equipment provides lifetime technical maintenance and upgrade services, ensuring the inspection performance of the equipment for a long time and escorting the production of enterprises.

The BRUNIMIND X6600B Universal Microfocus X-RAY Inspection System provides a one-stop solution for precision inspection in various industries with professional hardware configuration, intelligent software functions and comprehensive safety protection. It helps enterprises improve the efficiency of product quality inspection, control product quality and achieve high-quality production!

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