Brunimind Online X-RAY Component Counter

Brunimind, a professional manufacturer of high-end SMT peripheral equipment, is deeply engaged in the field of intelligent manufacturing. Relying on top-tier R&D capabilities and a global service layout, we have launched this Industry 4.0-compliant Online X-RAY Component Counter. Centered on AI intelligent algorithms and integrated with world-class hardware configurations, the device realizes fully automatic, high-precision and high-efficiency counting of reel-type materials in the SMT industry. It comprehensively solves the pain points of traditional material counting such as low efficiency, high error rate and high labor cost, providing a one-stop intelligent solution for material management and production line optimization of electronic manufacturing enterprises, and helping enterprises achieve digital, labor-saving and efficient production transformation.

Core Product Highlights

1. Full Compatibility with All Material Types & Strong Adaptability

Accurately count all types of components including 7-17 inch Tape Reel, JEDEC Tray and IC. It is compatible with ultra-small 01005 components, with a 99% material reel coverage rate. The device can handle reels with a thickness of 3-80mm and special reels with moisture-proof bags, meeting the material counting needs of all scenarios in electronic manufacturing.

2. Fully Automated Operation & Drastic Labor Cost Reduction

Equipped with double-cart double-station automatic induction feeding (each station can cache 50 reels of 7-15 inches), combined with automatic blanking, automatic labeling and automatic code scanning functions, it realizes unmanned whole-process operation from feeding, counting, labeling to discharging without manual intervention, greatly reducing labor input.

3. AI Intelligent Algorithm & High-Precision Efficient Counting

Built-in advanced AI deep learning software and superior image dispersion algorithm, it can automatically and accurately process connected, overlapping chips and small-quantity complex components without being affected by external factors such as moisture-sensitive bags and spots. The algorithm is real-time connected to cloud services with permanent free database updates. No need to pre-enter reel data, ready to use out of the box.

4. World-Class Hardware & Stable and Reliable Performance

Adopt US VJ sealed X-ray tube with long service life and maintenance-free. Matched with 17-inch IRAY ultra-clear flat panel detector with fast imaging and no distortion, the field of view reaches 427mm×427mm. It can count 4×7-inch reels or 1×13-17-inch reel simultaneously, balancing counting efficiency and imaging precision.

5. Digital Management & Industrial System Integration

Built-in automatic 1D/2D barcode scanner, CCD visual recognition of the coordinate of old barcodes, and mechanical arm automatically pastes and covers new barcodes. It supports seamless integration with ERP, MES and other industrial systems. Counting results can be automatically printed as barcodes or uploaded to the database, realizing digital and traceable material data management and eliminating errors caused by manual filling.

6. Comprehensive Safety Protection & Compliance with Radiation Standards

The device's radiation leakage is ＜1 µSv/Hour, far lower than international safety standards, fully protecting the personal safety of operators and can be safely deployed in production workshops.

Core Hardware Specifications

Efficiency Comparison: Obvious Cost Reduction & Efficiency Improvement

Compared with traditional material counting modes and ordinary counters, Brunimind Online X-RAY Component Counter achieves an all-round leap in operation efficiency, labor input and production capacity output, truly realizing cost recovery in one year and long-term benefits.

Core Application Capabilities

Relying on advanced AI algorithm and high-definition X-ray imaging technology, the device can handle various complex component counting scenarios and easily solve the technical difficulties of traditional counting:

• Automatically and accurately count connected and overlapping high chips without missing or wrong counting;
• Efficiently process components with extremely small quantities, and the counting accuracy is not affected by the number of components;
• Easily handle complex-structured high ICs and adapt to various special-shaped and precision electronic components;
• Directly count reels with moisture-proof bags and surface spots without being affected by external packaging.

  ▋Application Examples

  Advanced Image Segmentation Algorithm - Handles Connected High-Profile Chips
  (Automatic) Components with Few Detectable Points
  (Automatic) Components with Few Detectable Points
  (Automatic) Accurate Counting of Connected Chips
  Accurate Counting of Overlapping & Connected Chips
  (Automatic) Complex High-Profile ICs
  Advanced Image Segmentation Algorithm - Handles Connected High-Profile Chips

Core Product Value

1. Optimize Production Process

Free up a lot of labor to assist in production line closing and change, greatly shorten line change downtime, and improve the operation efficiency of the entire SMT production line.

2. Reduce Material Costs

Realize digital management of material warehousing, accurately control material quantity, greatly improve the problems of material shortage, loss, omission and insufficient quantity, and reduce the cost of material inventory backlog and loss.

3. Improve Data Precision

With a counting accuracy of over 99.98%, digital data upload and printing completely eliminate errors in manual recording, providing accurate data support for enterprise material management.

4. Adapt to Industry 4.0

Intelligent modular design, support multi-system integration and cloud service updates, perfectly fit the development trend of intellectualization, digitalization and labor-saving of SMT production lines, and help enterprises build smart factories.

5. Long-Term Stable Returns

Maintenance-free hardware, permanent free algorithm updates, long service life of the device. The double savings of labor and material costs can realize fast cost recovery and bring long-term economic benefits to enterprises.

Brunimind has always adhered to the core concept of "AI-Powered SMT, Zero-Defect Manufacturing". Relying on a professional R&D team and a global service system, we provide high-quality SMT equipment and one-stop solutions for electronic manufacturing enterprises worldwide. As the core product of Brunimind in the field of material management, this Online X-RAY Component Counter will become an important partner for enterprises to realize the transformation of intelligent manufacturing with top-tier technology, stable performance and efficient experience.

Keywords: Brunimind X-RAY Component Counter, SMT material counter, Online X-RAY counting machine, 01005 component counter, Industry 4.0 SMT equipment, Automatic reel counting machine