BRUNIMIND Xmark 5600 Inline X-ray Inspection Machine - SMT Line Real-Time Quality Control
BRUNIMIND Xmark 5600 Inline X-ray Inspection Machine
Product Overview
BRUNIMIND Xmark 5600 is a high-precision inline microfocus X-ray inspection system engineered for seamless integration into SMT production lines, boasting a 5.0/5 customer rating for its reliable performance. Designed with a compact, small-footprint structure, this all-in-one solution enables automatic feeding, real-time inspection, automatic defective sorting and punching/jet marking—eliminating manual intervention and production line interruptions.
Specialized for reel and tray component inspection, as well as in-line automatic feeding production line testing, it features bidirectionally adjustable conveyor belts, stable servo feeding, and user-friendly software with low operational costs. Built for durability and long-term use, it delivers real-time quality control for PCBs and electronic assemblies, making it the ultimate choice for high-volume electronics manufacturing seeking efficient, accurate inline defect detection.
Core Key Features
- Real-Time Inline Operation：Seamless SMT production line integration, inspects PCBs/assemblies during manufacturing without workflow disruption
- High-Precision Microfocus X-Ray：15μm focal spot, 3μm repeated test accuracy, 80X magnification for clear visualization of micro defects
- Automated Full Process Control：Auto feeding → auto inspection → auto defective sorting → punch/jet marking, minimal human intervention
- High-Resolution Imaging：15361536 HD flat panel detector, 20fps image speed, 130mm130mm field of view for detailed defect analysis
- Flexible Compatibility：Conveyor belt bidirectional adjustment, 30-110mm reel/tray width support, 30-150mm max object width
- Intelligent CNC Programming：Categorized storage of product test parameters, customizable detection routes/sequences, auto photo saving
- Cost & Operation Efficiency：User-friendly software, 3.0s/point inspection speed (excl. loading/unloading), low maintenance and operational costs
- Industrial-Grade Durability：Robust construction for long service life, stable servo feeding system for continuous high-volume production
- Comprehensive Safety Protection：Steel-lead-steel radiation shielding (≤1μSV/H @20mm), safety interlocks, emergency stops, X-ray tube auto protection
- Visual Operation Convenience：Integrated observation window for real-time sample viewing during operation, 24-inch widescreen industrial display
Technical Specifications
| Parameter Category | Details | Specifications |
|---|---|---|
| X-Ray Tube | Tube Type | Microfocus X-ray tube |
| Voltage Range | 40-90kV | |
| Current Range | 10-200 μA | |
| Focal Spot Size | 15μm | |
| Cooling Method | Convection cooling | |
| Detector | Type | HD digital flat panel detector (FPD) |
| Field of View | 130mm*130mm | |
| Pixel Matrix | 1536*1536 pixels | |
| Magnification | 80X | |
| Image Speed | 20fps | |
| Inspection Performance | Repeated Test Accuracy | 3μm |
| Software Inspection Speed | 3.0s/point (excluding loading/unloading) | |
| Programming & Operation | CNC Programming | Categorized parameter storage, customizable detection routes/sequences, auto photo saving |
| Operating Modes | Mouse + keyboard (2 modes) | |
| Industrial PC | 24-inch widescreen LCD, I3 CPU, 2G memory, 200G hard disk, WIN10 64bits | |
| Mechanical & Structural | Radiation Shielding | 5mm thick inner lead plate, steel-lead-steel protection structure |
| Dimensions (L×W×H) | 1850mm×1400mm×1970mm | |
| Net Weight | About 1020Kg | |
| Conveyor Belt | Bidirectionally adjustable | |
| Compatibility | Reel/Tray Width | 30-110mm |
| Max Object Width | 30mm-150mm | |
| Power Supply | Input | 220V 10A / 110V 15A, 50-60HZ |
| Total Power | 1500W (1.5KW) | |
| Environmental Requirements | Operating Temperature | 22±3℃ |
| Operating Humidity | 50%RH±10%RH | |
| Safety Features | Radiation Emission | ≤1μSV/H at any position 20mm from shell (complies with international standards) |
| Safety Interlock | 2 high-sensitivity limit switches (door open → X-ray tube immediate power off) | |
| Electromagnetic Switch | Observation window locked during X-ray operation | |
| Observation Window | Real-time sample viewing during machine operation | |
| Emergency Stop | Prominent positions on console + machine body, one-touch power cut | |
| X-Ray Tube Protection | Auto power off after 5 mins of inactivity | |
| Machine Protection | Immediate shutdown if any door/window is opened, all operations disabled |
Main Applications
- SMT Production Line Inline Inspection：Real-time quality control of solder joints, BGAs, QFPs and microelectronic components on PCBs
- Reel & Tray Component Inspection：Automated detection of defects in 30-110mm width reel/tray packaged electronic parts
- Multilayer PCB Defect Detection：Non-destructive inspection of hidden internal defects (solder voids, misalignments, cracks)
- High-Volume Electronics Manufacturing：Continuous inline quality assurance for consumer electronics, automotive electronics, industrial PCBs
- Electronic Assembly Quality Control：Automated sorting and marking of defective assemblies to reduce rework costs
- Precision Component Testing：Micro defect detection for high-precision electronic components with 3μm accuracy requirements
Why Choose BRUNIMIND Xmark 5600?
BRUNIMIND Xmark 5600 redefines inline X-ray inspection for SMT manufacturing by combining high precision, full automation and seamless production line integration—addressing the core pain points of traditional offline inspection (low efficiency, production interruptions, high labor costs).
Its microfocus X-ray technology and 3μm accuracy ensure zero missed detection of micro defects like solder voids and component misalignments, while the automated feed/inspect/sort/mark process boosts production efficiency by eliminating separate inspection stages. The compact design saves valuable factory floor space, and the bidirectionally adjustable conveyor belt enables flexible integration into any existing SMT line.
Built with international radiation safety standards and multiple protective mechanisms, it guarantees operator safety and compliance with global manufacturing regulations. The intuitive CNC programming and user-friendly software minimize training time for operators, and the industrial-grade durability ensures long-term, stable operation for high-volume production. Backed by its automated data capture and photo saving, it also enables full production traceability and quality report generation—closing the loop for comprehensive quality management.
For manufacturers aiming to optimize SMT line efficiency, reduce rework costs and maintain the highest quality standards, BRUNIMIND Xmark 5600 is the indispensable inline X-ray inspection solution.
