Brunimind XC1000 Offline X-RAY Component Counter (Economic Version)

Brunimind XC1000 Offline X-RAY Component Counter is a cost-effective material counting device specially built for the SMT industry. Relying on X-ray imaging technology and artificial intelligence algorithms, it enables fast and accurate counting of reel-type materials. It supports full-specification reels from 7 to 17 inches and multi-type material detection, paired with functions such as fully automatic loading and unloading, seamless system integration, and intelligent label printing. It greatly improves the efficiency of material inventory counting in SMT workshops, reduces labor costs, and serves as an intelligent solution for material management in industrial production.

Core Product Functions

1. Full-specification Material Compatibility: Capable of counting full-range components including 7-17 inch Tape Reel, JEDEC Tray, and IC moisture-sensitive packs, covering all resistive, capacitive and IC materials. It is compatible with the smallest 01005 components, with a reel coverage rate of 99%.
2. Ultra-fast & Accurate Counting: Counting a single 7-10 inch reel takes only 4-10 seconds, and simultaneous counting of 4 pcs 7-inch reels takes less than 10 seconds. The counting accuracy reaches 99.98% for 01005 components and 99.99% for 0201 and larger components, far exceeding manual counting and traditional counting equipment.
3. Fully Automatic Operation Design: Drawer-type fully automatic loading and unloading, combined with grating automatic induction and torque control, ensures anti-pinch safety. Built-in camera and automatic 1D/2D barcode scanner realize automatic material information identification without manual entry.
4. Intelligent Data Management: Supports seamless integration with MES/ERP/WMS and other production management systems, with counting information uploaded and updated in real time and zero-delay data interaction. It supports SPC statistics in any format, with automatic saving of images and counting results for traceability and review.
5. Label Error-proof Printing: Equipped with full reel induction identification and material label error-proof mechanism, and real-time connection with TSC industrial printer. The material information of any reel can be printed immediately upon picking, eliminating the problem of material mislabeling and mixed labeling.

Core Product Advantages

Ergonomic Design for More Comfortable Operation

Designed in accordance with human mechanics, the device supports sitting operation with the display at eye level, effectively protecting the cervical spine and reducing fatigue during long-term operation. With a small footprint and equipped with casters, it can be flexibly moved to any position in the workshop to adapt to different production layouts.

AI Algorithm for More Accurate Counting

Equipped with artificial intelligence algorithms and advanced image separation technology, it can automatically and accurately process connected, overlapping chips and small-quantity components. Even complex high-profile ICs can be counted precisely, completely solving the counting error problem of traditional material counting.

Seamless Data Integration for More Efficient Management

Breaking information silos, it is deeply integrated with the enterprise's existing production management systems, with counting data synchronized in real time without manual secondary entry, improving the digital level of material management. The automatically saved counting data and images provide a reliable basis for production traceability and inventory counting.

Significant Cost Reduction & Efficiency Improvement with Short ROI Period

It greatly reduces labor input and operation time: the workload that requires 6 people to complete in 4 hours with traditional counting can be finished by only 1 person in 1 hour with Brunimind XC1000. It can count 7680 reels (including labeling) in an 8-hour shift, more than 4 times the efficiency of traditional counting equipment, achieving a fast return on investment within one year.

Comprehensive Safety Protection for Worry-free Use

The device's radiation leakage is less than 1µSv/Hour, far lower than the safety standard, ensuring the personal safety of operators. Multiple safety designs such as drawer grating induction and torque anti-pinch prevent mechanical damage during operation, making workshop operations safer.

Detailed Technical Parameters

Application Scenarios

Brunimind XC1000 Offline X-RAY Component Counter is specially designed for the SMT electronic manufacturing industry, and is widely used in material inventory counting scenarios of various electronic factories, semiconductor processing plants and electronic module assembly plants. It is applicable to the whole process such as material inbound counting before production, material receiving verification during production, and material inventory counting after production, effectively solving the counting problem of small-batch, multi-variety and high-precision materials in SMT workshops.

Brand Services

Brunimind is deeply engaged in the field of industrial intelligent inspection equipment, with a professional R&D, production and after-sales service team, providing one-stop supporting services for the XC1000 Component Counter, including on-site equipment installation and commissioning, professional training for operators, 24/7 technical consultation, and regular equipment maintenance. At the same time, we support customized development of equipment functions, optimize system integration and counting functions according to customers' actual production needs, ensure stable equipment operation, and help enterprises achieve double improvement in production efficiency and management level.