brunimind HS-K8 Vertical Plug-in Machine - Automated Radial Component Insertion Equipment

Performance Parameter

HS-K8 Parameter Table 1

HS-K8 Parameter Table 2

Key Product Features

• Ultra-High Insertion Accuracy: The optimal insertion rate can reach 99.997%. A high-precision visual coordinate positioning system is used to identify the position of all holes (2 or 3 holes) at the insertion position, calculate the optimal plug-in position for algorithmic correction, and assist with a precision mechanical PIN needle positioning system to achieve stable plug-in implantation.

• High Precision & Excellent Stability: Continuous operation of the axis with a repeatability accuracy of 0.01 mm can be achieved. From the machine base, head base, to the parts of the material station, the integrated casting molding process and special stress resistance process are adopted in a large range to ensure the overall reliability, cooperate with high-precision machining components, and realize the more durable and stable operation of the equipment.

• High Efficiency Production: High speed plug-in for 0.144s/point. Through the automatic detection function of material exhaustion of the component feeder, timely replenishment of materials is realized to meet the divisible design of high-efficiency production material station. Multiple modes can be selected to replace materials in the production preparation stage (installation of materials) and production line replacement, so as to improve the use efficiency.

• Highly Integrated System: Bus type servo control layout. With fault self diagnosis, the error point can be accurately located in the man-machine interface, which is convenient for maintenance; The electrical circuit is simple and easy to understand, and the parameter adjustment of the main control interface is direct and clear; With strong anti-interference ability and high transmission accuracy, it is easy to realize after-sales remote control assistance.

• High Adaptability: Easily realize automatic feeding, ultra-high density plug-in, 90 degree bending pin plug-in. The new lead-in pin paper-cut mechanism has its own pin shaping to reduce material consumption; Equipped with full-automatic material replenishment and recovery function to automatically handle plug-in errors to realize non-stop operation; It can also be easily realized for special plug-in requirements such as 90 degree pin bending components, 3.5mm non-standard pin spacing, and high-density implantation. The traceability management system (optional) can be easily realized.

• Innovative Software: Simplified programming, clear interface and easy operation. Friendly operation interface, three-level authority setting, easy to deal with operation commands, parameter adjustment, operation information and other daily operation management; Structured parameters can be grouped and archived independently to provide the best assistance for your production process; Industry 4.0 centralized management, SPC data statistics, MES port docking, and traceability management system (optional) can be easily realized.

  

    
   
   

   

  

  ▼ High insertion accuracy; The optimal insertion rate can reach 99.997%

  A high-precision visual coordinate positioning system is used to identify the position of all holes (2 or 3 holes) at the insertion position, calculate the optimal plug-in position for algorithmic correction, and assist with a precision mechanical PIN needle positioning system to achieve stable plug-in implantation.

   

  ▼ High precision and excellent stability; Continuous operation of the axis with a repeatability accuracy of 0.01 mm can be achieved

  From the machine base, head base, to the parts of the material station, the integrated casting molding process and special stress resistance process are adopted in a large range to ensure the overall reliability, cooperate with high-precision machining components, and realize the more durable and stable operation of the equipment.

  

   

  

  ▼ High efficiency production  High speed plug-in for 0.144s/point

  Through the automatic detection function of material exhaustion of the component feeder, timely replenishment of materials is realized to meet the divisible design of high-efficiency production material station. Multiple modes can be selected to replace materials in the production preparation stage (installation of materials) and production line replacement, so as to improve the use efficiency.

   

  ▼ Highly integrated system  Bus type servo control layout

  With fault self diagnosis, the error point can be accurately located in the man-machine interface, which is convenient for maintenance; The electrical circuit is simple and easy to understand, and the parameter adjustment of the main control interface is direct and clear; With strong anti-interference ability and high transmission accuracy, it is easy to realize after-sales remote control assistance.

  

   

  

  ▼ High adaptability  Easily realize automatic feeding, ultra-high density plug-in, 90 degree bending bow | foot plug-in

  The new lead-in 𞓜 foot paper-cut mechanism has its own pin shaping to reduce material consumption; Equipped with full-automatic material replenishment and recovery function to automatically handle plug-in errors to realize non-stop operation; It can also be easily realized for special plug-in requirements such as 90 degree pin bending components, 3.5mm non-standard pin spacing, and high-density implantation. The management system (optional) can be easily realized.

   

  ▼ Innovative software  Simplified programming, clear interface and easy operation

  Friendly operation interface, three-level authority setting, easy to deal with operation commands, parameter adjustment, operation information and other daily operation management; Structured parameters can be grouped and archived independently to provide the best assistance for your production process; Industry 4.0 centralized management, SPC data statistics, MES port docking, and traceability management system (optional) can be easily realized

  

   

  ▼ Overall dimensions

   

   

   

  

Notes

1. The dimension data of the machine does not include the extension parts such as signal indication tower.

2. Weight is only the main body weight.

3. Data such as plug-in speed vary according to conditions such as component distribution density.

4. For details, please refer to the specification.